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Piston ring gap

Too small a ring gap closes up when the ring gets hot and can seize. Enter the bore and choose the application, and you get recommended gaps for all three rings, based on CP-Carrillo's guide values.

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Units
The cylinder's diameter.

Top ring

0,43 mm

Second ring: 0,52 mm
Oil ring: 0,36 mm

The gaps are filed by hand with a ring filer and apply to rings meant for the bore. Gap = factor times bore.

How the calculation works

The ring expands with heat, and the expansion grows with the ring's circumference, that is with the bore. So the gap is given as a factor per unit of bore. A hotter engine with high boost or nitrous needs a larger cold gap so the ring does not close up and lock when it gets hot.

The top ring gets the smallest gap of the compression rings, since it handles most of the sealing. The second ring gets a larger gap, so that gas leaking past the top ring can move downwards instead of building up between the rings and lifting the top ring so it loses its seal. The oil ring has a fixed factor. The measurements apply to rings meant for the bore, and the gaps are filed by hand with a ring filer, straight and free of burrs.

Gap = bore × factor Top ring 0,00446-0,00695, second ring 0,00546-0,00893, oil ring 0,00372

Example

A bore of 96 mm for street use gives a top ring gap of about 0,43 mm, second ring 0,52 mm and oil ring 0,36 mm.

Gap factors by application (gap = factor × bore)

ApplicationTop ringSecond ring
Street, naturally aspirated0,004460,00546
Hi-perf street, MC, ATV0,004960,00596
Drag race, naturally aspirated0,005460,00645
Circuit racing0,005960,00695
Forced, low pressure0,005460,00645
Forced, medium pressure0,006200,00719
Forced, high pressure0,006950,00893

The oil ring factor is 0,00372 regardless of application.

Common questions about piston ring gap

Forced induction and nitrous raise the combustion temperature sharply. The ring then expands more, and without enough cold gap the ends can meet, lock and damage the cylinder. That is why the gap factor increases with the load.

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