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Bearing clearance

The right bearing clearance is crucial for the oil film and durability. Enter the journal diameter, block material and oil grade, and you get a guiding cold clearance. Always measure the actual clearance during assembly.

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The bearing journal diameter.

Recommended cold clearance

0,054 mm

In inches: 0,0021 tum

Guiding cold clearance. Always follow the maker's specification and measure the actual clearance (plastigage or dial gauge).

How the calculation works

The rule of thumb is roughly one thousandth of an inch of clearance per inch of journal diameter for a cast-iron block. Aluminium grows more when hot and therefore gets slightly less cold clearance. We also adjust for the oil viscosity, since thicker oil tolerates and wants a little more clearance.

This is a guiding starting point, not a definitive answer. The real clearance depends on the engine type, the use and the maker's specification. During crankshaft reconditioning we measure the journals and bearings and document the clearance so it lands within the right tolerance for your particular build.

Clearance = journal diameter × material factor × oil factor Cast iron approx 0,001 inch per inch, aluminium approx 0,0008 inch per inch

Example

A 54 mm journal in a cast-iron block with 10W-40 gives a guiding cold clearance of around 0,054 mm (about 0,002 inch).

Factors for bearing clearance

FactorGuide value
Cast-iron blockapprox 0,001 inch per inch of diameter
Aluminium blockapprox 0,0008 inch per inch (grows more when hot)
Thin oil (0W-20)less clearance
Thick oil (20W-50)more clearance

Guiding. Always follow the maker's specification and measure with plastigage or a dial gauge.

Common questions about bearing clearance

With plastigage a calibrated strip is squeezed between the journal and the bearing, and the width afterwards shows the clearance. More precisely you measure the diameter of the journal and bearing with a micrometer and dial gauge. During crankshaft reconditioning we do this and document the result.

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