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Fuel pump

The pump must handle the flow at the real system pressure, not just on paper. Enter the target power, base pressure and boost, and you get the demand in l/h plus a recommendation with a margin.

All tools
Units
Power at the crankshaft.
Carburettor 0,3-1,0 bar, EFI often 3,0-4,0 bar.
Added 1:1 to the fuel pressure.
Petrol approx 0,6, methanol 1,2-2,1.

Required fuel flow

190 l/h

With 30% margin: 247 l/h
System pressure: 3,00 bar

Size the pump for the real system pressure (base pressure plus boost). The flow falls as the pressure rises.

How the calculation works

The fuel demand follows the power. Target power times BSFC gives the mass flow in pounds per hour, which we convert to litres per hour for petrol. A pump that only just meets the demand on paper rarely holds up in practice, so we also show the flow with a 30 percent margin.

Do not forget the pressure. A pump's curve falls as the pressure rises, and with a rising-rate regulator the fuel pressure increases 1:1 with the boost. Always size the pump for the real system pressure at full power, not for free flow.

Flow (l/h) = power × BSFC × 0,632 System pressure = base pressure + boost

Example

500 hp with a BSFC of 0,6 needs about 190 l/h, and with a 30 percent margin the pump should handle around 245 l/h at system pressure.

Margin and pressure

SituationRecommendation
Streetsize 20% over target power
Race30% over target power
800 hp and upconsider dual pumps
Base pressure EFIapprox 3,0 bar (43,5 psi)
Boostadded 1:1 to the fuel pressure

Common questions about fuel pump

Always at the pressure the pump actually works against. The maker's free flow is measured with no back pressure and is always higher than what you get in the system. With boost the system pressure rises further.

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