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Throttle body size

Too large a throttle body gives sluggish response, too small a one chokes the top end. Enter the target power and the throttle shaft diameter, and you get the bore at two air velocities: 200 ft/s for torque and 150 ft/s for power.

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Power at the crankshaft.
The shaft the throttle plate sits on. Blocks part of the opening. Standard 10 mm.

Torque (200 ft/s)

87 mm

Power (150 ft/s): 100 mm
Air demand: 750 CFM

Throttle body diameter at two air velocities: 200 ft/s gives the fastest throttle response and torque, 150 ft/s gives more at the top end. The diameter accounts for the throttle shaft's blockage. The air demand is based on the rule of thumb of 1,5 CFM per horsepower.

How the calculation works

The air demand is estimated with the rule of thumb of 1,5 CFM per horsepower. The demand is converted to a required open area at a chosen air velocity, and then the throttle shaft's blocked surface is added so the real diameter leaves enough free opening. The factor 2,4 is the same lumped constant used for port velocity.

Two velocities give two recommendations. 200 ft/s keeps the velocity up for fast throttle response and strong torque, while 150 ft/s gives a larger bore that lets more through at the top end but responds more slowly. A larger throttle body is not automatically better, it must match the intake, displacement and how the car is to be driven.

CFM = power × 1,5 Open area (in²) = CFM × 2,4 / velocity (ft/s) bore = based on the open area plus the throttle shaft area

Example

500 hp with a 10 mm throttle shaft gives an air demand of 750 CFM, which points to about 87 mm bore at 200 ft/s and about 100 mm at 150 ft/s.

Air velocity and character

GoalAir velocityPower
Torque and response200 ft/sSmaller bore, fast throttle response
Top-end power150 ft/sLarger bore, more at the top end

Also consider the intake's plenum volume. A larger throttle body gives a better top end but slower response.

Common questions about throttle body size

No. Too large a throttle body lowers the air velocity, which gives more sluggish throttle response and weaker torque lower down. A throttle body of the right size keeps the velocity up where you drive most. Aim for the right size for the use, not the largest that fits.

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